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Rotary 3-in-1 Glass Water Filling Machine, Automatic Integrated Production Line for Bottle Rinsing, Filling and Capping

Rotary 3-in-1 Glass Water Filling Machine, Automatic Integrated Production Line for Bottle Rinsing, Filling and Capping

Equipment Name: Rotary 3-in-1 Glass Water Filling Machine
Integrated Functions: Integrating bottle rinsing, quantitative filling, and capping/sealing into one unit
Protection Class: IP65, waterproof and corrosion-resistant, suitable for the environment of chemical production workshops.
Optional Configurations: Hot filling module, automatic bottle sorting machine, aluminum foil sealing machine, labeling machine for linkage expansion.
Applicable Materials: Water-based liquids such as windshield washer fluid, antifreeze, automotive urea, and disinfectant
Material: The liquid-contact parts of the entire machine are made of 304 food-grade/corrosion-resistant stainless steel
This rotary 3-in-1 windshield washer fluid filling machine is a core automated filling equipment custom-developed for corrosive liquids such as automotive windshield washer fluid and antifreeze. It integrates the three traditionally independent processes of bottle rinsing, filling and capping on a single rotary main unit platform, which greatly reduces the footprint of the production line, while lowering the risk of material contamination caused by manual transfer links.
The equipment adopts a screw-type bottle feeding and conveying design, which eliminates bottle squeezing and bottle bursting during operation. For foam-prone materials like windshield washer fluid, the specially optimized submersible anti-overflow filling valve effectively prevents liquid splashing and spillage during the filling process. The main unit is equipped with an intelligent sensing system that supports multiple safety protection functions including no-filling without bottles, automatic shutdown in case of missing caps, and emergency stop for jammed or misaligned bottles. The entire process requires no manual intervention, and the filling volume can be adjusted with one tap on the touch screen according to product specifications, making it compatible with the vast majority of windshield washer fluid bottle specifications available on the market.
FAQ
Q1: Can this equipment fill other liquids besides windshield washer fluid?
A1: Yes. The equipment is compatible with a variety of low-viscosity water-based liquids such as antifreeze, automotive urea, 84 disinfectant, and dishwashing detergent. Production can be switched between different materials by replacing a small number of parts. This multi-purpose design reduces equipment investment costs.
Q2: Is the filling accuracy guaranteed? Will there be situations of insufficient filling volume?
A2: The filling accuracy of the standard model is controlled within the range of ±2% to ±3%. The material cylinder is equipped with an automatic liquid level control system, paired with high-precision dosing valves, which prevents excessive filling volume deviation even during prolonged continuous production, fully meeting the filling measurement requirements of daily chemical products.
Q3: My current workshop has a small space. Will this set of equipment take up a large area?
A3: The base model with a capacity of 3,000 bottles per hour has overall dimensions of only 2200×1600×2300mm. Compared with the layout of three traditional independent devices, it saves more than 60% of the floor space, so it can be easily placed and installed even in small-sized workshops.
Q4: I have never been exposed to filling equipment before. Is it difficult to operate?
A4: The equipment adopts a full-touch screen human-machine interaction interface, with pre-set windshield washer fluid filling parameters built-in. Novices can operate it independently after 1 to 2 hours of training. The device is equipped with a built-in automatic fault alarm prompt, making maintenance and troubleshooting extremely easy.
Q5: Can the equipment be customized according to the special bottle types I currently have?
A5: Customization is supported. As long as you provide your bottle samples and production capacity requirements, the manufacturer can adjust the infeed conveyor rails, the spacing between filling nozzles, and the capping module in a targeted manner, which enables the equipment to be adapted without additional modifications to the main structure of the production line.
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Shouda Machinery Co., Ltd. is an exemplary enterprise that specializes in providing automatic packaging systems and supporting consumables for various enterprises and institutions.
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