All-in-One Filling Machine Production Line for Peanut Butter, Cocoa Paste and Chocolate Paste

Q1: When filling peanut butter with large granular nut pieces, will there be issues of particles jamming the valve or interrupted discharging?
A1: The equipment adopts a large-flow-path anti-jam piston valve, which has undergone optimized flow path design specifically for nut pieces and cocoa crispy particles within 5mm. Particles can pass through smoothly without jamming, delivering uniform and stable discharging throughout the process.

Q2: In summer when the ambient temperature is high, chocolate sauce tends to become thinner and more fluid. Will there be a problem of inaccurate filling volume during the filling process?
A2: The equipment is equipped with a dual-zone independent constant temperature system, which can automatically adjust the temperature of the material hopper and the filling nozzle according to the ambient temperature, stably keeping the viscosity of the sauce within the optimal filling range. Even with drastic fluctuations in room temperature, the filling accuracy will not be affected.

Q3: When switching production to different sauces, how long does the entire cleaning process take? Will it delay the product changeover progress?
A3: All parts in contact with materials support tool-free quick disassembly. Paired with the built-in CIP (Clean-in-Place) interface, after connecting hot water and food-grade cleaning agents, the complete cleaning of the entire pipeline and material hopper can be finished in 20 minutes. The product changeover efficiency is 70% higher than that of ordinary models.

Q4: Under the condition of unstable workshop voltage, will the equipment experience operation failures or filling misalignment?
A4: The equipment has a built-in voltage stabilization protection module, enabling stable operation within a voltage fluctuation range of ±20%. In case of unexpected power failure, it will automatically lock the current filling station, and automatically resume the production progress after power is restored. No defective products such as empty fills or half-filled bottles will be generated.

Q5: We have no prior experience with automated filling equipment. Can the manufacturer provide full-process implementation support?
A5: We can provide on-site installation and commissioning, 3 days of one-on-one operation training, followed by remote video operation and maintenance support. Core components of the equipment come with a 2-year warranty, and we offer lifetime services for wearing part replacement and function upgrades.

Product Details
This universal filling machine, specially developed for three types of challenging sauces: peanut butter, cocoa sauce, and chocolate sauce, completely breaks the industry limitation of traditional filling machines that "one machine can only adapt to a single material". It is a core upgrading equipment for sauce production enterprises to reduce costs and improve efficiency.

Different from ordinary universal filling machines on the market, it has undergone targeted technical optimizations for the distinct pain points of the three types of sauces: For peanut butter containing large granular nut pieces, it adopts a large-flow-path anti-jam piston valve, with arc transition treatment on the flow path. Particles within 5mm can pass through smoothly, completely eliminating the problem of valve jamming and discharging interruption. For cocoa sauce that is prone to stratification and precipitation, it is equipped with a spiral feeding anti-precipitation mechanism, which continuously conveys the particles at the bottom upward while stirring at a low and uniform speed, keeping the sauce texture consistent throughout the process and avoiding inconsistent filling taste between the early and late stages of production. Targeting the temperature-sensitive property of pure fat chocolate sauce, it adopts a dual-zone independent constant temperature system, where the material hopper and filling nozzle are controlled at independent temperatures respectively. Whether in low-temperature winter environments or high-temperature workshops in summer, the viscosity of the sauce can be stably maintained at the optimal filling state, completely eliminating issues such as nozzle clogging, dripping, and inaccurate filling volume.

The whole machine is made of brushed food-grade 304 stainless steel. All parts in contact with the sauce have undergone mirror polishing treatment, with no hygiene dead corners or residual gaps, fully meeting the food SC production standard requirements. The 10-inch color touch screen is equipped with an intelligent parameter storage system, which can store up to 200 sets of filling parameters for different products. Pre-set all the filling volume, temperature, and speed parameters for peanut butter, cocoa sauce, and chocolate sauce in advance. When conducting subsequent product changeovers, the parameters can be retrieved with one single click. Even operators with zero experience can complete the preparation for product changeover in 5 minutes without repeated debugging and calibration.

The equipment is built with an integrated in-line weight recheck function, which can monitor the filling weight of every single bottle in real time. It will automatically trigger fine adjustments when there is an out-of-tolerance deviation, and automatically reject unqualified bottles at the same time. No manual on-duty is required throughout the process, and the defective product rate can be almost reduced to zero. This equipment can be flexibly adapted to scenarios ranging from small-batch custom production in small baking workshops to large-scale mass production in large food enterprises. It can not only operate independently as a standalone unit, but also be connected with bottle sorting, capping, sealing, inkjet printing, and labeling equipment to form a fully automated unmanned filling production line. Compared with purchasing three special filling machines dedicated to a single material, this equipment can save enterprises at least 40% of equipment procurement costs, and reduce 60% of workshop floor space at the same time. It is a cost-effective upgrading choice for multi-category sauce production enterprises.

The original manufacturer provides full-process implementation services. From equipment installation and commissioning, one-on-one training for operators, to subsequent remote operation and maintenance and 2-year warranty for core components, the full chain guarantees stable operation of the equipment, helping enterprises quickly complete the upgrading of automated production lines. Compared with traditional manual filling, the production efficiency is directly increased by more than 4 times. With the saved labor costs and material waste costs in long-term use, the equipment investment can be recovered within 1 to 2 years.