The core control system adopts imported PLC programmable controller, matched with large-sized touch operation screen, full process visualization operation, and can store 30 sets of different specifications of filling formulas in advance. When switching products, parameters can be called with one click without repeated debugging. The equipment is equipped with two-stage/three-stage intelligent filling technology, which first fills quickly with high flow rate, and automatically switches to slow drip mode when approaching the target weight, completely solving the problem of over tolerance caused by high viscosity material filling inertia. The filling accuracy is stably controlled within ± 0.5%.
In response to the material characteristics of chocolate sauce, the equipment is equipped with a constant temperature controlled hopper, which can accurately adjust the internal temperature of the hopper according to production needs, avoiding the solidification and agglomeration of chocolate sauce in low temperature environments, ensuring stable material flow, and smooth filling throughout the process without jamming. The filling head is equipped with a servo driven follow-up lifting function, and the filling nozzle rises synchronously with the liquid level during the filling process, effectively reducing the problems of sauce foaming and shaking overflow. At the same time, it is equipped with an anti wire drawing vacuum suction device, which automatically sucks back the remaining material instantly after filling is completed, completely eliminating dripping and wire drawing pollution to the bottle body and conveyor belt.
The device comes with multiple security protection mechanisms: the bottle free detection function can achieve no barrel/no bottle filling, avoiding material waste due to empty filling; During the filling process, if the weight exceeds the tolerance limit, an automatic sound and light alarm will be triggered, and the feeding pump will be suspended synchronously; All electrical components are selected from internationally renowned brands, with stable operation, low failure rate, long service life of the whole machine, and significantly reduced maintenance costs in the later stage.
This equipment can be used independently as a single machine, or can be connected to automatic bottle sorting machines, capping machines, aluminum foil sealing machines, labeling machines, and post packing and palletizing equipment to form a complete automatic chocolate sauce filling production line. From empty bottle sorting to finished product palletizing, there is no need for manual intervention throughout the entire process, greatly improving production efficiency. The single station 200kg large barrel filling capacity can reach more than 30 barrels/hour, and the small-scale bottle filling capacity can support up to 120 bottles/minute, fully meeting the mass production needs of food production enterprises of different sizes.
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