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In the early morning production workshop, the last plastic cup filling machine has just completed the 72 hour continuous trial production process, and the supporting conveyor line next to it has also completed pre docking calibration with the host. The entire equipment, from cup placement, quantitative filling, film sealing and edge cutting, to smooth output of finished products along the conveyor line, runs smoothly in a coordinated manner without any problems such as cup jamming, material scattering, or conveyor lag.
Unlike sending a few scattered devices separately, this set of plastic cup filling assembly line is calibrated in advance in the workshop to match the running speed of the conveyor line, the spacing between workstations, and the discharge rhythm of the filling machine. After receiving the goods, customers do not need to spend a lot of time adjusting the synchronization parameters of different devices one by one. They can simply unpack and connect the pipelines, and start mass production directly by connecting water, electricity, and materials.
The chain plates of the conveyor line are all made of food grade 304 stainless steel material, and the surface has been polished and polished, with low friction. The transportation of various plastic cups and aluminum foil cups is smooth and does not shake, and will not scratch the cup body or touch the edge during the transportation process. The frame of the entire conveyor line has been designed to be waterproof, and it will not malfunction even if it is directly rinsed and cleaned with water during daily production, fully complying with the hygiene standards of the food production workshop.
The filling machine is equipped with a servo closed-loop quantitative system, which can achieve precise filling without dripping, whether it is dilute liquid beverages, high viscosity sauces, or pickled vegetables with small particles, with measurement errors controlled within a very small range. Multi stage temperature controlled heat sealing station, which can automatically adjust the temperature and pressure according to different packaging film materials. The sealing edge is tight and smooth, and there will be no unqualified products with soup or gas leakage.
We have implemented multiple layers of protection during the shipping and packaging process: the precision measuring components of the filling machine are individually packed in shock-absorbing wooden boxes, the chain plates and transmission parts of the conveyor line are all wrapped in dust-proof and scratch resistant protective films, and vulnerable accessories, operation manuals, and parameter manuals are classified and labeled and stored in dedicated accessory boxes. When loading, the entire equipment is firmly fixed in the logistics carriage with fastening straps to avoid the impact of long-distance transportation bumps on equipment accuracy.
After the entire set of equipment is dispatched, a dedicated technical service group is established synchronously, and the logistics trajectory is synchronized with the customer in real time. After the equipment arrives at the factory, engineers can come to the site as needed to complete the final positioning and debugging. They will teach the operators daily use, production adjustment, and basic maintenance step by step, so that this complete production line, which has been debugged from the workshop, can be stably implemented at the customer's production site, helping the factory save manpower, increase production capacity, and maximize the production efficiency of each cup of finished product.
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