How to Choose a Reliable Equipment Manufacturer | Complete Guide to Selecting Fully Automatic Plastic Cup Jelly Filling and Sealing Machines
Product Details
Jelly belongs to a suspended fluid with fruit particles, which is prone to problems such as fruit particle precipitation, pump blockage, and leakage due to poor sealing during filling. Choosing a plastic cup jelly filling and sealing machine from a professional source factory can directly avoid 90% of common production failures. We have optimized the structure specifically for the characteristics of jelly materials, upgrading the accuracy of the entire process from cup positioning, anti clogging filling to constant temperature heat sealing, without the need for extensive manual intervention, greatly reducing the risk of manual contamination.
The equipment comes standard with an anti blocking large channel filling head and a dynamic mixing hopper to ensure that the fruit particles and coconut fruits in the jelly are evenly suspended. The filling process does not get stuck or block the valve, and there will be no problem of uneven content in a single cup caused by concentrated fruit particles sinking to the bottom. The heat sealing station adopts a multi-stage temperature control system, which can accurately adjust the heat sealing temperature, pressure, and duration for different materials of aluminum foil film and composite film. The sealing edge is smooth and wrinkle free, even for liquid jelly with soup, there will be no leakage or bag breakage during long-term transportation.
The whole machine is equipped with a PLC programmable control system, and a 7-inch touch screen can store dozens of production parameters for different cup types and materials. When switching products, there is no need for repeated debugging, and the switch can be completed within 20 minutes, suitable for flexible production of multi specification jelly products. The equipment comes with a cup shortage detection and no material shutdown function, which automatically pauses operation when there are empty cups or missing films, reducing the output of unqualified products. The comprehensive yield rate of long-term operation can reach over 98%. The entire production line can be equipped with back-end coding, spraying, and packing equipment, providing overseas customers with a fully automated solution for the entire process from empty cups to finished product packing.
What specifications can we customize for overseas buyers?
We provide comprehensive flexible customization services for overseas customers of different countries and production scales, with core customization directions covering four categories:
Material exclusive customization: For high viscosity jelly, large particle fruit pulp jelly, and special jelly containing bubbles, customized large-diameter anti blocking filling valves and exclusive mixing structures are available. The maximum diameter of fruit particles can reach 10mm, and there is no jamming or sedimentation throughout the process.
Capacity and Cup Customization: Customize exclusive cup drop molds and filling schedules based on the shape, material, and capacity of the customer's existing cup; The number of workstations can be selected from one out of two to one out of twelve as needed, and the production capacity can be freely adjusted from 3000 cups/hour to 25000 cups/hour, accurately matching the production needs of different scales.
Compliance and configuration customization: Targeting customers in Europe, America and other regions, the contact material can be upgraded with FDA certification, matched with CIP in place cleaning interface, to meet the high standard hygiene requirements of local food factories; In scenarios with special production requirements, sterile filling modules can be installed to achieve contactless sterile production.
Localized adaptation and customization: adapted to industrial voltage standards in different countries, with a built-in multilingual operation interface, supporting customization of commonly used local special cup molds, and can directly connect with customers' existing back-end packing and palletizing equipment, without the need to modify the original production line for quick integration and use.
Guidelines for Calculating Machine Capacity for Different Production Output Requirements
You can use this standard method to accurately calculate the equipment specifications that are suitable for your project, avoiding overcapacity or insufficient capacity:
Lock the basic model gear first
Daily production capacity of up to 20000 cups (in start-up small factories, trial production of new products, and small batch OEM scenarios): Choose one of the four basic models, with an hourly production of 3000-6000 cups, low procurement costs, simple production switching and debugging, fully meeting the production needs in the initial stage.
Daily production capacity of 20000 to 150000 cups (for medium-sized jelly factories and regular mass production scenarios): Choose one of the six main models, with an hourly production capacity of 8000-15000 cups. The equipment has stable synchronization and low long-term operation failure rate, making it the mainstream choice for most large-scale chemical plants.
Daily production capacity of over 150000 cups (large-scale production enterprises): Choose one high-speed model with an output of eight or more cups, with an hourly production capacity of 16000-25000 cups. Upgrade the transmission system to heavy-duty and achieve long-term continuous full load operation.
FAQ
Can this device be used to fill jelly with large fruit pulp particles? Absolutely possible. Our customized large channel anti blocking filling valve, combined with a dynamic mixing hopper, can stably pass through solid fruit particles up to 10mm in size. During the filling process, the fruit particles are evenly distributed and there will be no problems such as sedimentation, layering, or valve blockage.
Can plastic cups and sealing films of different materials be compatible? The device supports circular, square, and irregular containers, and is compatible with common plastic cup materials such as PP, PE, PET, etc; Different sealing materials such as aluminum foil film, composite film, and easy to tear film can be firmly sealed by adjusting the heat sealing parameters, and the easy to tear edge sealing effect can also be customized.
How to ensure the installation, debugging, and after-sales service of overseas orders? We provide full English operation manuals, high-definition installation and debugging videos, and support 24-hour remote video guidance for installation; Engineers can also be arranged to complete the full process debugging and operator training on-site according to customer needs. Core components are provided with a 12-month warranty, and regional overseas spare parts warehouses can quickly send out vulnerable parts.
Do small-scale trial production models also support customization? Support, even for small capacity semi-automatic disc jelly filling machines, we can adjust the mold parameters according to your cup shape and material characteristics, fully adapting to your trial production needs.
Is daily cleaning of the equipment convenient? Will switching between different flavors of jelly cause cross contamination? All components that come into contact with materials can be quickly disassembled and cleaned by hand without the need for tools. CIP in place cleaning modules can also be selected to complete full pipeline disinfection and cleaning without disassembling the machine, completely eliminating cross contamination between materials of different flavors.
