Full-automatic Universal Liquid Filling Machine

Product Details
The fully automatic liquid filling machine is a universal core production equipment for industries including food, daily chemicals, pharmaceuticals, and chemicals. Partnering with a reliable and reputable original manufacturer can directly avoid 80% of common problems in subsequent mass production, such as material blockage, poor precision, and high failure rates. We have conducted full-scenario structural optimization tailored to the liquid properties of different industries, and upgraded the precision of the entire workflow from infeed bottle conveying and accurate filling to finished product output. The whole process requires minimal manual intervention, which greatly reduces manual contamination and material loss.
The machine can flexibly match the driving structure according to the properties of the materials: for low-viscosity transparent liquids, a peristaltic pump model is selected, featuring non-contact conveying and easy cleaning; for suspended liquids with slight sediment, a servo piston model is adopted, with stable pushing force and no material blockage; for large-capacity liquids in big barrels, a gravimetric filling model is used, which automatically decelerates at the end of the filling process to prevent overflow and ensure final metering accuracy. All anti-drip filling heads are equipped with a vacuum suction back design, which instantly withdraws residual materials at the end of filling, completely solving the industry pain points of liquid stringing and dripping contamination on bottle bodies.
The whole machine is equipped with a PLC intelligent control system, and the large-size touch screen can store dozens of sets of production parameters for different bottle types and materials. No repeated debugging is required when switching products, and model changeover can be completed within 15-20 minutes, adapting to the flexible production demands of multiple specifications and categories. The machine comes with built-in functions of missing-bottle detection and automatic shutdown in case of bottle jamming. An alarm will be triggered immediately under abnormal conditions, which significantly reduces the output of defective products, and the comprehensive qualified rate can reach over 98% during long-term operation. The entire line can be matched with back-end equipment such as bottle unscramblers, capping machines, labeling machines, inkjet printers, and case packers, providing overseas customers with a full-process automated solution from empty bottles to finished product warehousing.

What Specifications Can We Customize for Overseas Buyers?
For overseas customers from different countries and industries, we provide full-dimensional flexible customization services, with core customization directions covering four major categories:

‌Customization for exclusive material adaptation‌: For special materials such as highly corrosive chemical liquids, high-activity pharmaceutical reagents, and suspensions containing large particles, we customize exclusive corrosion-resistant flow channels and sterile isolation filling structures, with the material adaptation range covering almost all non-super-high viscosity fluids.
‌Customization for production capacity and containers‌: We customize exclusive positioning fixtures and filling strokes according to the material, shape, and capacity of the customer's existing bottles and barrels; the number of filling heads can be increased from 2 to 16 as needed, and the production capacity can be freely adjusted from 1000 bottles/hour to 36000 bottles/hour, accurately matching the full-scale production demands from small-scale trial production to large-scale mass production.

‌Customization for localization adaptation‌: The machine adapts to the industrial voltage standards of different countries, has a built-in multi-language operation interface, and supports docking with the customer's existing third-party production line equipment, enabling quick access and use without modifying the original production layout. It can also be equipped with a remote operation and maintenance module as needed, allowing overseas engineers to quickly troubleshoot equipment faults remotely.

Machine Capacity Calculation Guide for Different Production Output Requirements
With this standard calculation method, you can accurately determine the equipment specifications suitable for your project, avoiding waste caused by excess capacity or delayed order delivery due to insufficient capacity:

‌First determine the basic model tier‌

For a daily output of less than 8,000 bottles (scenarios for start-up small factories, new product trial production, and small-batch OEM): Choose a 2-4 head basic piston model with an hourly output of 1,000-3,000 bottles. It features low procurement cost, simple changeover and debugging, and fully meets the production demands at the initial stage.
For a daily output of 8,000 to 100,000 bottles (scenarios for medium-sized production factories and conventional mass production): Choose a 6-8 head main servo model with an hourly output of 4,000-15,000 bottles. The equipment features stable operation synchronization and low failure rate during long-term operation, making it the mainstream choice for most large-scale factories.
For a daily output of more than 100,000 bottles (scenarios for large-scale large-scale production enterprises): Choose a 10-16 head high-speed linked model with an hourly output of 16,000-36,000 bottles. The transmission system is upgraded for heavy load, enabling 72 hours of continuous and stable operation under full load.