Product Details
This fully automatic universal filling machine for peanut butter, cocoa paste and chocolate sauce is an automated quantitative filling equipment specially developed for the three types of high-viscosity and easily solidifiable sauces. It is widely applicable to scenarios such as food processing plants, baking ingredient manufacturers and condiment processing factories, solving the pain points of traditional manual filling such as low efficiency, inaccurate metering, and prone to dripping and stringing.
The entire equipment is constructed of food-grade 304 stainless steel, which fully complies with food production hygiene regulations. The parts in contact with the sauce are smooth without dead corners, and are easy to disassemble and clean, effectively preventing bacterial growth caused by residual sauce and ensuring food safety during the production process. Equipped with piston dosing technology and a PLC intelligent control system, the filling accuracy is stably controlled within ±1%, so that the weight of each bottle of sauce is uniform, which greatly reduces raw material loss and lowers production costs.
Aiming at the characteristics that cocoa paste and chocolate sauce tend to solidify at low temperatures while peanut butter has high viscosity, the equipment is standardly equipped with a constant-temperature heated stirring hopper, which maintains the sauce in a suitable flowing state throughout the process, fundamentally avoiding the problems of sauce solidification causing nozzle blockage and uneven discharging. The special anti-drip submersible filling nozzle extends below the liquid level at the bottom of the bottle to discharge material during filling, and quickly retracts the material after filling is completed, completely eliminating stringing and dripping during the filling process, keeping the bottle mouth and the machine body clean and tidy.
The equipment has an extremely low operation threshold: the filling volume and filling speed can be set directly via the color touch screen, and novices can operate it after simple training. It supports a wide range of filling volume adjustment from 5ml to 2500ml, and can quickly switch between packaging bottles of different shapes and specifications without replacing any parts. This multi-purpose machine greatly improves the utilization rate of the equipment.
The equipment is built with the functions of "no filling without bottles" and automatic liquid level control. It automatically triggers the filling action when an empty bottle passes by, and automatically stops discharging when there is no bottle, avoiding material waste caused by idle filling. The whole machine adopts electrical and pneumatic components of internationally renowned brands, featuring stable performance, low failure rate and long service life. The original manufacturer can provide on-site installation and commissioning as well as operation training services, helping the equipment to be put into production quickly. By replacing traditional manual filling, it greatly improves production efficiency, reduces defective rates, and assists sauce manufacturers in realizing automated upgrading.
FAQ
Q1: Can this equipment fill sauces containing cocoa nibs and nut particles?
A1: The standard model is compatible with sauces with particles within 3mm. The customized version equipped with an anti-sedimentation stirring structure can stably fill particle-containing sauces, preventing uneven filling caused by particle sedimentation.
Q2: Cocoa paste and chocolate paste tend to solidify at low temperatures. Will the equipment experience nozzle clogging or uneven discharging?
A2: The equipment comes standard with a constant-temperature heated and stirring hopper, which maintains temperature control throughout the process to fundamentally prevent the sauce from solidifying when encountering low temperatures. This ensures smooth discharging at all times, with no nozzle clogging or material cutoff issues.
Q3: When switching production between three sauces of different viscosities, is it necessary to replace any parts?
A3: No additional parts replacement is required. The filling speed and filling volume can be adjusted directly via the touch screen, enabling quick production switching between peanut butter, cocoa paste, and chocolate paste.
Q4: Is the equipment easy to clean? Will there be flavor cross-contamination or material mixing when switching to a different sauce?
A4: The equipment features simple disassembly and assembly. All parts in contact with materials can be quickly removed for cleaning. The full stainless steel body has no sanitary dead corners, fully complying with food production hygiene standards. Thorough cleaning after material change will completely eliminate flavor cross-contamination and material mixing issues.
Q5: Is this equipment compatible with both small-batch production in small workshops and mass production in large factories?
A5: The equipment supports flexible adjustment of operating speed. Small workshops can run it at low speed, while large factories can opt for a multi-head high-speed model, which can be combined with capping and labeling equipment to form a complete production line. It fully meets the production capacity requirements of different scales.