Shouda Machinery Fully Automatic Coconut Oil Liquid Filling Production Line
Ultra-High Filling Accuracy, Less Material Waste Adopts servo piston quantitative filling or weighing filling structure, filling error controlled within ±0.5%. Stable discharging volume for each bottle, effectively avoids excessive filling or insufficient volume, greatly reduces coconut oil waste and improves product consistency for batch production.
Anti-Drip & Anti-Foam Nozzle Structure, Clean Production Equipped with special cut-off filling nozzle, instant cut-off after filling to prevent oil dripping, wire drawing and residual oil pollution on bottle mouth; bottom-up filling design suppresses foam generation during oil feeding, keeps production workshop tidy and neat.
Food-Grade Sanitary Structure, Compliant with Food Safety Standard All parts directly contacting coconut oil are polished SUS304 stainless steel, no sanitary dead corners, easy to disassemble, clean and CIP online cleaning. Closed filling structure avoids secondary pollution, fully meets GMP food production and international food hygiene requirements.
Intelligent Linkage Control, Simple Operation & Stable Running The whole line is controlled by mature PLC system with human-machine touch screen, one-key start/stop, freely adjustable filling volume and running speed. Built-in protection programs: no bottle no filling, bottle jam automatic stop, missing bottle alarm, overload protection, greatly lowering failure rate and labor operation difficulty.
Strong Compatibility & Flexible Customization Suitable for multiple bottle types and capacities; quick replacement of star wheel and guide sleeve can switch different bottle specifications in short time. Except coconut oil, it is also compatible with olive oil, sesame oil, sunflower oil and other edible oils. Shouda Machinery can customize production capacity, line layout, thermal insulation configuration and supporting auxiliary machines according to customer workshop and production demands.
Energy Saving & Low Maintenance Cost Optimized pipeline layout reduces power and oil consumption during operation. Core transmission components adopt wear-resistant brand accessories with long service life; modular assembly design facilitates daily inspection, disassembly and replacement of wearing parts, cutting long-term operating cost for oil manufacturers.
Product Detailed Description
Whole Production Line Composition
Shouda Machinery automatic coconut oil filling production line is a turnkey integrated packaging solution specially customized for coconut oil bottling production. The complete line consists of automatic bottle unscrambler, bottle rinsing & air drying machine, constant temperature storage tank, servo piston filling machine, automatic capping machine, cap sorting sterilizer, inkjet coding machine, self-adhesive labeling machine, finished product conveyor and central electric control cabinet. The whole process realizes fully automatic continuous operation from empty bottle sorting, cleaning, quantitative filling, sealing, coding, labeling to finished product output, realizing unmanned streamlined production for coconut oil packaging workshop.
Production Technological Process
Empty bottle feeding → automatic bottle sorting → internal & external bottle rinsing + air drying → constant temperature oil storage feeding → anti-foam quantitative filling → cap arranging & cap disinfection → automatic screwing & sealing → date coding → bottle body labeling → finished bottle conveying & stacking
Core Advantages for Coconut Oil Packaging
Coconut oil is prone to viscosity increase and solidification when temperature drops, which is easy to cause pipeline blockage and unstable filling accuracy for ordinary filling machines. Our production line reserves installation space for jacket thermal insulation circulation system, which can keep the oil temperature within the set range stably, guaranteeing stable fluidity of coconut oil in pipeline and filling head all the time. The filling head adopts slow-first-then-fast double-speed filling mode: low-speed feeding at initial stage to restrain oil splashing and foaming, high-speed feeding in middle stage to improve efficiency, slow filling approaching target volume to guarantee high precision, which is the most matching filling mode for edible oil such as coconut oil.
Structure & Hygiene Configuration
The main frame is thickened carbon steel with anti-rust spray treatment, firm and shock-resistant for long-term 24-hour continuous industrial operation. Oil tank, filling nozzle, conveying pipeline and all contact parts are precision polished SUS304 stainless steel, smooth surface without oil residue accumulation, convenient for daily regular cleaning and sterilization to prevent oil oxidation deterioration and bacterial breeding. All sealing parts adopt food-grade silicone material, oil-resistant and aging-resistant, effectively preventing oil leakage at pipeline joints.
Application Scope & One-Stop After-Sales Service
This coconut oil filling production line is widely applied for packaging of edible virgin coconut oil, cosmetic-grade fractionated coconut oil and various vegetable oils, serving medium and large coconut deep-processing enterprises and edible oil manufacturers. As professional filling equipment manufacturer, Shouda Machinery provides free workshop layout design, equipment personalized customization, factory delivery, overseas on-site installation & commissioning, operator professional training, long-term remote technical support and spare parts supply service, ensuring long-term stable, high-efficiency and low-failure operation of customers’ filling production lines.
