Professional Granule Filling Design: Equipped with anti-clog servo piston filling structure and independent stirring device, effectively preventing particle sedimentation and material blocking. It stably fills sauces with vegetable grains, chili grains, fruit pulp and other solid particles, ensuring uniform material ratio for every bottle.
- Anti-drip & No Leakage Technology: Adopts servo lifting and vacuum suck-back filling nozzle. It solves dripping, wire drawing and bottle mouth contamination problems during high-viscosity granular sauce filling, keeping production environment clean and reducing material waste.
- Stable Conveying System: Customized food-grade conveying system with anti-slip and anti-jam design. Realizes stable bottle feeding, smooth line operation, effectively avoiding bottle tipping, jamming and position deviation, matching high-speed continuous production.
- High Precision & High Efficiency: PLC intelligent quantitative control, filling accuracy up to ±0.5%. Supports continuous automatic production from bottle sorting, filling, capping to labeling. Greatly saves labor cost and improves factory output capacity.
- Food Grade Hygienic Standard: All material contact parts adopt SUS304/SUS316 stainless steel, no sanitary dead angle, corrosion-resistant and easy to clean. Supports CIP online cleaning, fully compliant with food GMP and food safety production standards.
- Wide Compatibility & Easy Adjustment: Flexible adjustment for filling volume, bottle height and line speed. Suitable for various bottled granular condiments and multiple bottle specifications, realizing one machine for multi-purpose and quick model changeover.
- Intelligent & Low Failure Operation: Human-machine touch screen interface, simple parameter setting and real-time operation monitoring. Equipped with overload protection and fault alarm system, stable long-term operation and low maintenance cost.
Full English Product Description (Detailed Listing Content)
This full automatic bottled granular sauce production line is a professional integrated food processing and packaging solution independently developed for high-viscosity sauces with solid particles, such as chili sauce, garlic sauce, tomato sauce, fruit jam and various chunky condiments.
The whole production line consists of automatic bottle sorting equipment, stable food-grade conveying system, anti-clog particle filling host, automatic capping system, labeling machine and intelligent electric control system. It realizes fully automated one-stop operation from bottle feeding, quantitative filling, capping, sealing to finished product labeling, which greatly improves production efficiency and standardizes food production procedures.
Different from ordinary liquid filling equipment, this line is specially optimized for granular sauce materials. It is equipped with a material stirring and anti-sedimentation device to keep solid particles evenly distributed in the sauce during continuous filling. The customized large-caliber anti-blocking filling nozzle perfectly solves the blocking problem caused by vegetable particles, fruit grains and spice residues. Meanwhile, the vacuum suck-back anti-drip technology completely avoids sauce dripping and bottle mouth pollution, ensuring neat packaging appearance and stable filling accuracy.
The supporting food conveying system adopts anti-jam and anti-slip structural design, which ensures stable and orderly bottle transmission during high-speed operation, effectively reducing bottle jamming, tipping and position deviation failures. All material contact parts are made of food-grade stainless steel, which is corrosion-resistant, high-temperature resistant and easy to clean, meeting strict food safety and hygiene standards.
With intelligent PLC centralized control and touch screen operation, the production parameters can be adjusted freely and precisely. The filling accuracy is controlled within ±0.5%, which meets the net weight standard of export food. The equipment supports long-term continuous industrial operation, with stable performance, low failure rate and convenient daily maintenance. It is an ideal automated production equipment for medium and large food factories to produce bottled granular condiments.
We support customized production according to customer’s bottle type, capacity, output and factory layout, providing one-stop turnkey food machinery production solutions.
