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Real footage of the entire grout filling line in a factory! The complete process from A/B materials to finished product packaging

Real footage of the entire grout filling line in a factory! The complete process from A/B materials to finished product packaging

This full-line grout sealant filling production line is a turnkey solution custom-built for producing porcelain-like adhesives, two-component grout sealants, AB adhesives and tile grouts. It covers the entire workflow from raw material batching and mixing, negative pressure feeding, quantitative filling to final box sealing and labeling, eliminating the need for repeated manual material handling.
The core filling main unit is made of 316 stainless steel, with pistons crafted from PTFE, and all pneumatic components are imported from AIRTAC, Taiwan, fully complying with GMP production standards. Adopting a two-component double-head piston design, it allows the filling volume to be adjusted freely within the range of 10-300ml, with the filling accuracy stably controlled within ±1%, and the production speed reaches 20-35 cans per minute, which completely avoids the non-drying adhesive issue caused by the proportion deviation of A/B materials.
Product Details
If you produce powder-type grout sealants, dry-mixed mortars or putty powders, you can equip the line with a valve bag packaging unit, which supports automatic weighing and automatic bag clamping, and an optional automatic bag pushing device is available. With only one operator, it can achieve an hourly output of 8-15 tons. The whole machine is fully sealed and equipped with dust removal ports, leaving no dust pollution in the workshop and meeting environmental protection requirements.
The entire production line supports multi-gear configurations from semi-automatic to fully automatic. Small workshops at the initial stage can choose the basic semi-automatic model, while old factories expanding production can upgrade to the fully automatic tracking-type filling, labeling and box-sealing integrated line. All models support non-standard customization, and are compatible with various packaging forms such as 400ml double-tube grout sealants, barreled porcelain-like adhesives, and bagged dry-powder grout sealants.

The whole machine comes with a one-year warranty and lifelong after-sales maintenance services. We provide on-site installation and debugging services across the country, and regular in-stock models can be shipped within 2 days, so you do not need to wait for a long production cycle.

 

FAQ 

Q: Will the produced sealant have problems such as uncured residue or sagging? A: The equipment adopts an independent dual-cylinder system to control the ratio of A and B materials quantitatively, and is equipped with an automatic degassing function before filling to eliminate residual air in the pipes, which fundamentally prevents the uncuring and sagging issues caused by uneven material ratio from the equipment end.

 

 

 

Q: I have no previous experience in producing sealant, can you provide on-site guidance for commissioning? A: On-site installation and commissioning services are available for all models. We will also provide synchronous training on filling parameter setting and daily maintenance methods, so even beginners can get started quickly.

 

 

 

Q: Is the daily maintenance of the equipment complicated? Are the vulnerable parts easy to purchase? A: The equipment features a simple structure. For daily upkeep, you only need to clean the sliding surfaces and lubricate them regularly. All sealing parts and pneumatic components are general standard parts, and the manufacturer can directly supply original parts for easy replacement.

 

 

 

Q: Can you customize the equipment for special-specification sealant packaging? A: Non-standard customization is supported. Whether you need special-capacity dual-tube sealant, or requirements for special-shaped labeling and linked cartoning, we can adjust the equipment configuration according to your actual production scenario.

 

 

 

Q: Can the same production line be used for both powder and paste sealant? A: Yes. With modular configuration, you can switch between paste and powder production modes by replacing the corresponding filling host unit, to meet the production demand of multip

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Shouda Machinery Co., Ltd. is an exemplary enterprise that specializes in providing automatic packaging systems and supporting consumables for various enterprises and institutions.
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Add: No.69 Guozhao Road, Fenhu Development Zone, Wujiang, Suzhou, Jiangsu, China
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