Aerosol automatic filling machine production line wooden box delivery

Our factory specializes in providing fully automated production lines for powders, granules, liquids, aerosols, and beverage products, covering the entire process from bottle washing, sorting, filling, sealing, capping, labeling, coding to packaging. We offer a comprehensive range of equipment models with customisation options, constructed entirely from 304 food-grade stainless steel and equipped with intelligent PLC control systems for stability and durability, backed by comprehensive after-sales support. Customers are welcome to visit our facility for on-site inspections and trial runs for customized solutions!

The fully automated aerosol filling production line is a comprehensive explosion-proof automated production system specifically designed for aerosol can product development. It integrates the entire process workflow, including automatic can forming, piston-based liquid filling, automatic valve installation, precision sealing, high-pressure inflation, weighing and rejection, water bath leak testing, nozzle attachment, outer cap pressing, and spray coding/sticking. The equipment is compatible with various aerosol products—including single-component, two-component aqueous, and oil-based formulations—and is widely used in industries such as disinfectant sprays, air fresheners, self-propelled paint systems, degreasing agents, adhesive removers, moisturizing sprays, and industrial sprays.

Full Explosion-proof, Pneumatic Drive, SUS304 Stainless Steel, Piston Precise Filling, High Pressure Gas Filling, Tight Crimp Sealing, Gas Recovery System, Dual Aerosol Compatible, Multi-can Size, Quick Changeover, PLC Automatic Control, Variable Frequency Speed, Safety Protection, Low Loss, Customized Layout.

I. Equipment Compatibility and Selection Issues

Q1: What types of aerosol products can this production line manufacture?
A: Highly versatile, capable of producing oil-based, water-based, and high-viscosity aerosols, including air fresheners, disinfectant sprays, aldehyde removal sprays, self-spraying paints, degreasing agents, adhesive removers, release agents, moisturizing sprays, binary aqueous sprays, automotive care sprays, as well as other daily-use, industrial, and disinfection products.
Q2: Which tank types are compatible? Are the tank sizes interchangeable?
A: Compatible with standard aerosol aluminum cans and tin cans, with universal can diameters of φ35–80 mm and heights of 70–330 mm; standard valve sizes are 13 mm or 20 mm. Specification changes require only parameter adjustments via the touchscreen, eliminating the need for mold replacement and enabling rapid product conversion.
Q3: Can both single-component and two-component aerosols be produced?
A: The standard model produces single-phase aerosols; it can be equipped with a dual-phase vacuum pre-filled system to achieve water-based, alcohol-free, high-pressure isolated dual-phase spray production, meeting the demands of premium cosmetics and medical sprays.
Q4: What is the equipment's production capacity in tanks per hour?
A: Standard production rate ranges from 1,500 to 2,400 cans per hour; the high-speed multi-head model can reach 3,600–6,000 cans per hour. The entire production line can be customized with either fast or slow speeds based on budget and output requirements.

II. Explosion Protection and Safety Issues

Q5: Is the equipment explosion-proof? Can butane, propane, or DME be used?
A: The entire system operates purely pneumatically without electric sparks, featuring a standard explosion-proof design for safe filling with flammable and explosive propellants such as butane, propane, and dimethyl ether, fully complying with explosion-proof requirements for aerosol production workshops. An optional explosion-proof motor and explosion-proof control cabinet can be installed.
Q6: What conditions are required for the workshop to commence production?
A: Only a standard aerosol explosion-proof workshop, compressed air supply source, and 380 V power supply are required; the equipment is equipped with built-in overpressure relief, exhaust gas recovery, tank shortage shutdown, and fault alarm functions to mitigate workplace safety risks.
Q7: Will the device leak gas or cause the container to explode?
A: No. The device is equipped with built-in real-time pressure monitoring and automatic overpressure relief, ensuring constant and controllable inflation pressure; the sealing mechanism employs precision edge rolling technology, achieving high concentricity and secure locking to prevent air leakage, tank detachment, or explosion.